Elevating Food Production with Advanced Glazing Technology

Elevating Food Production with Advanced Glazing Technology

In the fast-paced and competitive world of industrial food production, efficiency, consistency, and quality are essential. From golden pastries to glossy hot cross buns, what gives baked goods that irresistible visual appeal is glazing. While it may seem like a finishing touch, glazing plays a critical role in product perception, and the machinery behind it is increasingly sophisticated. Modern glazing systems allow bakeries and food producers to achieve flawless, repeatable results without compromising hygiene or inflating costs.

Consistency, Efficiency, and Savings

Advanced glazing machinery transforms the way bakeries operate. Gone are the days of uneven coatings and wasted glaze. Today’s systems provide perfectly even coverage on every product, enhancing visual appeal and ensuring consistency batch after batch. At the same time, glaze—an often expensive ingredient—is managed with precision. Excess is filtered and recycled, reducing waste while keeping costs under control.

Automation also delivers a major productivity boost. Manual glazing is labour-intensive and slow, but automated machines can increase output while reducing reliance on staff. By combining high throughput with precise resource management, modern glazing technology drives both efficiency and profitability.

Hygiene and Adaptability

Food safety is non-negotiable in industrial kitchens. Glazing machines built from hygienic, easy-to-clean materials ensure compliance with strict sanitation standards, protecting both product integrity and consumer trust. Beyond hygiene, adaptability is key. High-end systems handle a range of products and ingredients, from heated pastry glazes to refrigerated liquid eggs, while adjustable conveyors and dosing allow operators to fine-tune the process for different production speeds and product types.

Acrivarn: Setting the Standard

Acrivarn’s glazing machines exemplify this blend of performance, precision, and hygiene. Dual spinning discs beneath atomising hoods provide even, controlled coverage, while excess glaze is filtered and returned to the reservoir, minimising waste. Fully adjustable conveyors and variable glaze dosing let operators adapt the system to any product. Built entirely from 304-grade stainless steel—including tool-free, hygienic pumps—these machines set a high benchmark for sanitation and durability. Their versatility allows glazing on trays or directly on belts, supporting a wide range of production needs with low operating costs and significant labour savings.

In real-world terms, commercial bakeries benefit immediately. Thousands of pies, pastries, or buns can receive flawless glazing, material waste is cut, surges in demand are handled without additional staff, and equipment maintenance is straightforward, all while maintaining the highest food safety standards.

The Bottom Line

In industrial food production, glazing is far more than decoration. It’s a differentiator that affects quality, efficiency, and brand perception. The right technology:

  • Enhances product appeal and market value
  • Reduces waste and operating costs
  • Boosts throughput with automation
  • Maintains strict hygiene standards

With Acrivarn’s high-precision spinning-disc systems, stainless steel hygienic construction, and temperature-controlled variants, food producers gain machinery that delivers beautiful, efficient, and safe glazing every time. For those ready to elevate their production, investing in advanced glazing technology is an upgrade which delivers multiple long-term benefits.

Acrivarn’s Epic Flapjack Production: A Sticky Toffee Flapjack Success Story

Acrivarn’s Epic Flapjack Production: A Sticky Toffee Flapjack Success Story

The long-running series opens the doors to some of the largest factories in Britain, discovering how super-sized production lines maintain the quality of their output. Our products were featured in Season 9, Episode 4, as host Paddy McGuinness visited a purpose-built facility in Hayes, West London, which turns out around 46 million sticky flapjacks per year.

The episode takes viewers behind the scenes of large-scale flapjack manufacturing. It’s a fantastic showcase of industrial baking excellence and a fitting backdrop for Acrivarn’s bespoke rack ovens.

The factory utilises three of our ovens, each accommodating four trollies of flapjacks racks – amounting to 37,000 sweet treats when full! The custom-built nature of our rack ovens is a vital aspect in supporting the critical final step in production. They were designed to allow the trollies to be wheeled straight into place, a crucial time saver to get the flapjack in to bake as quickly as possible. Each of the three ovens has a rotating plate which continuously spins the trolleys to facilitate an even bake across every rack and ensure the soft, chewy texture that makes a flapjack so delicious.  

Whether baking moist flapjacks or roasting meat and poultry, Acrivarn’s ovens handle it all. They adapt seamlessly to different product requirements and support a wide array of rack types—from standard UK racks to continental and custom sizes—and can operate on natural gas, LPG, oil, or electricity.

Acrivarn ovens use even airflow, heat exchangers, and programmable controls to ensure consistent baked results—even when producing millions of units. Whether it’s sticky toffee flapjacks, cakes, pies, biscuits, savoury items or morning goods – from tinned bread to soft rolls and everything in between – the ovens deliver minimal weight loss, precise browning, and perfect texture every time.

Acrivarn rack ovens are also engineered to minimise energy consumption. Heat exchangers recover thermal energy rapidly, and the VSDs allow fan speeds to be reduced during idle periods, cutting energy use, carbon emissions, and costs without sacrificing readiness for the next bake.

As viewers learned, maintaining consistency and scale is no small feat, but Acrivarn’s rack ovens make it possible. Our solutions confidently handle large volumes, maintain product quality, and deliver reliable results throughput.

By aligning Acrivarn’s baking excellence with the incredible production figures shown, the episode highlights exactly what sets Acrivarn ovens apart: industrial scalability with artisanal quality intact.

ACRIVARNS FLEET OF WORK HORSES

ACRIVARNS FLEET OF WORK HORSES

Proud to present our fleet of  Ford Transit’s, reliably and safely getting our Team from A to B often via Z !!!!

All fully stocked with just about every eventuality, driven by very experienced Engineers who are the jewels in our Crown.

We pride ourselves on our fix first visit success rate on the majority of our call outs – keeping the racks moving in our hard working equipment

Acrivarn service, repair and relocate at very competitive rates – please call for a chat we are always happy to help.

Acrivarn joins social Media

Acrivarn joins social media

We are extremely proud of the work we do here at Acrivarn whether that be manufacturing, servicing or installing high quality food manufacturing equipment. Our reputation has been built on well founded policies and traditional values since 1967.

We are fortunate to have built a strong customer base, firmly established on the strength of well made, highly efficient equipment designed to satisfy the baker’s requirement to produce quality products to consistently high standards.

As part of our commitment to you our customers we have now joined social media to create an environment where it has never been easier to access and communicate with us on your companies needs.

Twitter: @acrivarn
Instagram: acrivarn